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Welcome to Automation Ladies, the only podcast we know of where girls talk about industrial automation.
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This is season seven.
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It's 2026.
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And the band is back together.
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All of us are here.
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I am your host, Nikki Gonzalez, Director of Business Development at WinTech USA and co-host of the conference OT Staticon, which is going to be in its third year this year, as well as co-founder of Automation Ladies with my co-host here, Ali G, or Alicia Gilpin.
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And then Courtney has joined our roster as well.
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She's been around for a couple seasons, so you guys should probably know her.
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But for those of you that may be first-time listeners or don't know us, I neglect this sometimes.
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Uh, we should introduce ourselves.
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So, Ali, why don't you tell everyone hi and who you are?
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I'm Ali G.
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I'm co-host of Automation Ladies and uh co-founder of OT Skatacon, which is happening on July 22nd through 24th this year.
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Um, I also am the CEO of Process and Controls Engineering LLC, my own um engineering firm.
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I'm also uh co-founder of Kids PLC Kids, a nonprofit to help uh new talent find mechatronics as a career.
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Super cool.
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So Ali is a chemical engineer, turned controls engineer, um, right?
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And that she kind of speaks to that controls engineering realm of the industrial automation industry.
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And then we have Courtney Fernandez, our robotics expert.
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Courtney has a new role this year, working on some new stuff.
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Courtney, you want to say hi and introduce yourself?
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Yeah, sure.
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Uh still Courtney Fernandez and still uh involved with Fast One Solutions, although that's mostly uh my husband, Alberto Fernandez now.
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I am with Relativity Space now, and I get to work on like really cool stuff that I'm mostly not allowed to talk about.
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Um but it is it is robotic and it uh it's just bigger robots than I have done in the past.
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So it's been a lot of fun for me for like the last six months.
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But if you've noticed me being distinctly absent from social media, uh I've been head down kind of trying to fit into this new role, and it's been violently changing over at relativity space because we're gonna launch a rocket in December.
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Um so things are going a little nuts um here in Long Beach.
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Very, very, very cool.
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So Courtney's history involves going from being an embedded electrical engineer, right, to uh getting her master's in robotics and going into industrial automation, um, taking some time being an integrator.
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And so she's got like a really varied experience that worked uh as a trainer for Cobots for a while as well.
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So we're really lucky to have her.
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And we're lucky that she's still available to do the show with us, uh, even with all this craziness and building rockets and robots and stuff.
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So thank you, Courtney.
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Um Courtney's based in Southern California.
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I'm based in Houston, Texas, and Allie is now based in Louisiana.
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Can you yeah, somewhere around Lafayette, right?
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Is that south of Lafayette?
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Okay, cool.
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So I think that concludes uh the introduction of the host this time, and we'd love to welcome our first guest of this season to the show, uh, one of our industry favorites, um, someone that we I think uh literally and figuratively in lots of ways sometimes call mom.
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Um Kathy Rennie, welcome to Automation Ladies.
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Hey, thanks for having me.
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It's always great to see my girls.
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We are uh very glad to have you here.
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It I think is a comfort to us for the first episode of the season as we're figuring out some new stuff to have somebody that we're very comfortable with.
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And uh great to catch up, but I think also we haven't had you solo on the show before.
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Uh am I right to say that you and Lauren have come on in the past when we were at I think Automate?
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And so I think we still have some room to A kind of hear, you know, particularly your story, and then catch up on all the things you're doing.
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So we just know all about AI and what we're using AI for and all that good stuff.
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So I won't get into that.
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Um my career's not nearly as glamorous as uh as you guys, you know.
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Um I co-founded Flexline uh 42 years ago with my husband and his parents.
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Um, so I've been doing this for a long time.
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I've been president of the company since 1999.
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So um literally raised my daughter Lauren.
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She's now 40 with 40 years of experience.
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She doesn't like me to throw that number out there, but you know, she's not here to kick me or give me a glaring look.
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So so we've been doing this for a while.
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And um I I really don't know what to say that that you know, every year is a challenge, and there's always something on the bingo card that I didn't anticipate.
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And so it's um it's a position that's required a lot of uh growth.
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So can you tell us for those that don't know?
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I know a lot of people in our ecosystem in our audience, they know you, they know flex line automation.
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But for somebody that doesn't know, what does Flexline do?
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Um, and you know, what kind of size company and where are you located?
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Well, we are um a small family-owned company.
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We're woman-owned, actually, and we're located in southern Illinois, actually closer to St.
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Louis than Chicago.
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A lot of people think Illinois all we're northern for some reason.
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So we're in the very southern end.
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Um, FlexLine began all of those years ago as a conveyor integrator, and probably about 15 years or so ago, I started to recognize that the market was shifting and um the role of conveyance was changing.
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And I knew that we were gonna have to do something else if we were gonna remain relevant.
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And so we got into robotics integration at that time, and we've since then have our own patented uh box erector, robotic box erector, which is a pretty popular item.
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And we're working on um a gluing mechanism for that.
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So it won't all only do taping of boxes, it'll be able to glue some boxes.
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So, you know, I mean the biggest part of my job is trying to think of ways to keep us relevant.
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That's that's usually what I get up thinking about, what I go to bed thinking about.
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Yeah, yeah.
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So the the role of president um for people that aren't really in business, uh at least for me, it took me some time to realize like what's the difference between who the CEO and the owner and the president and the chairman, and you know, larger companies have a lot more levels to things.
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Um how would you describe your sort of journey into the role of president and and why is what do you do as a president of a company?
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Well, you know, I think you're right, larger companies have a lot of layers, and Flex Line is not a layer cake.
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We're kind of that sheet cake that your grandma bakes you for your birthday, you know, and it's um pretty much the same flavor from the top to the bottom, you know, there's not a whole lot of icing, there's not a whole lot of fluff in between, and um I honestly I think that when the company started, my father-in-law and my husband were the primarily the engineers of the company.
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And so basically I did everything that they didn't have time or want to do.
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So I was packing up boxes, I was turning wrenches, you know, they would go out and sell a project, and then I would be building it in our shop and helping with all of that and managing the inventory and just um from that moved into bookkeeping.
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And so I was doing all of our billing and all of our ordering and and everything.
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So basically I just did every role that nobody else wanted.
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And I I think that's how I wound up to be the president.
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I think that, you know, um, and if you ask my husband this question, he'll tell you it's because I'm naturally bossy, but I don't know that that really has a whole lot to do with it.
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But anyway, um, I have more of the organizational, um, my background is in business management, so I had more of the business and the organizational skills than either of them.
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And my mother-in-law, her role was basically to take care of Lauren, you know, so that was her contribution to the company.
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Um, she made the working mom of kids, like having someone taking care of your kids.
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Right, yeah.
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And and you know, and the beautiful thing about that was she had her own office here, Lauren was here on site, Lauren was able to travel with us.
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So um, when you when you just start a business, it requires so much time and so much energy.
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And there were times that, you know, I wouldn't, you know, see my husband, we'd wave at each other in the airport, you know, as as he was going to his gate and I was coming back for mine.
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And it was just that time consuming.
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So having her here and having her be able to take care of Lauren and still having me feel like I was a part of Lauren's life, you know, I think was was instrumental.
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And that contribution often gets overlooked.
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Right.
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Um, so the role of president, as I understand it, is kind of the person that sets like is the backbone of the operations, right?
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You you know the day-to-day, you are in charge of kind of what happens, what runs.
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Basically, I I you gotta consider me more like the the captain of the ship.
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Okay.
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You know, I'm mapping out where the where we're sailing, what ports we're gonna stop at.
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Um and it's really my team though, that make the ship move and and do all of the things.
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I'm I'm more the the thoughts behind it and um make a lot of suggestions that when you're in a family company don't always get followed.
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So I feel like I have an atypical presidential role because sometimes I can be vetoed instead of the other way around.
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Also, right?
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Yeah.
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So, you know, um I am the majority shareholder of the company, but uh sometimes that's used as a weapon against me and not not anything.
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But um, it's fine.
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It's fun in a small company.
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It's fun that I have such a great team that I can count on that, you know, really are trying to listen and work together with me and Lauren, because Lauren is basically um next in line for the throne, right?
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So a lot of what I do these days is trying to one get the business to the point where I can pass it off to her and not be quite as crazy for her to pick up and and take forward as it was when I did.
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Um, I became president when my husband's dad retired.
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And so he decided to leave the company and it left this big hole, and there was nobody else in the organization that had really worked in every avenue.
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My husband is excellent, I mean, best problem solver, engineer, crazy science guy, terrible businessman.
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You know, I'm just terrible.
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Um, so it it really was a natural thing for me to step into that role.
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And then, you know, I try to use it more to educate and to bring everybody else along.
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So, you know, it's not like a dictatorship where I sit in my office and I say, okay, this is the policy and everybody's gonna follow it.
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You know, in a small company, it doesn't work that way.
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You know, everybody has to buy in.
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I have to do a lot of listening, I have to do a lot of sales, you know, to to my own team.
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So it's um it's a unique business model to work so closely with your husband and your child and your child's spouse, and my brother-in-law works here also.
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So um, you know, it makes for some very tense holidays sometimes.
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And um, you know, sometimes at Christmas dinner we have to tell each other, hey, this is this is our day off, you know, stop talking about work.
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So it's it's challenging, but it's it's a it's a role that I think I am naturally inclined to do.
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Although, I mean, I wake up a lot of days and I think that there is in no way that I'm prepared or capable to make some of the decisions that I make.
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So, you know, sometimes I struggle with that because I I have to teach myself a lot as I go and learn as I go, because you know, things are a lot different now than they were 40 years ago.
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So the world is changing, business is changing, and if you refuse to evolve with it, you know, you're just gonna go by the wayside.
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So a lot of what I do is trying to learn every day so that I can help bring that information to the rest of my team and give them resources so that they can do what they need to do.
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Wonderful.
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I guess there's a real life moment here.
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Um, we in the earlier seasons we used to have cats um come into the show sometimes.
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Uh, we may still have that on Allie's side.
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I don't know.
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I have a blind dog over here that somehow always needs to go out as soon as I start recording.
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So I'm gonna head out here and and take my blind dog outside and let uh Allie and Courtney get get a word in.
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What's what's something that you've learned recently, Kathleen, that's uh that you brought back to your team that you feel was actually like, I don't want to say monumental, but like what's the biggest thing that you've brought back in the last couple of years that you think's helped your team like run with it?
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I know we were talking um a little earlier about AI and how I think it's really important to, especially as a small business, learn how you're going to leverage that technology within your organization.
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And, you know, we're looking at using it to help a lot more with maybe automating drawings and quoting and engineering and freeing up my engineering team from a lot of the mundane tasks and some of the things that can be easily automated, uh, using an AI agent for that.
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And, you know, I think when I it it was a couple of years ago at Automate, I think I saw a robot and and it was the um it was the one that you guys probably saw too, that you could talk to it and and she was writing her own code, and you know, you would talk to her like Naura.
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Yeah, Neuro, I think it was Neuro Robotics.
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Neuro, yeah.
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Yeah.
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So I came back to the team and I'm like, okay, guys, this is where we're going as an industry.
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This is where everything is going, and they laughed in my face, right?
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My engineers were like, that's 10 years away, that's just for the show, nothing like that is ever going to happen.
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You know, you're crazy, that's way down the road.
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And I was like, no, I I really don't think it is.
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I think that this this technology is just growing and expanding exponentially.
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And um, I take every opportunity that I can to tell them I told you so.
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Because, you know, now AI is embedded in pretty much everything you do.
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You know, you can't you can't have an app on your phone that doesn't have um AI included.
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Um so, you know, the the I think it's like the next big frontier.
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And I know it's a buzzword and people get tired of hearing about it, but you know, I think in a small company like ours, what I'm doing is trying to figure out, you know, how can we incorporate AI into our workflow to make it easier for the for the team and to make a better experience for the customer?
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How do you think your team feels about using it so far?
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Is it like a productivity booster, or are they or do or do they just hate you for like brow beating them with it?
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You know, it's kind of a mixed bag because my team spans several generations.
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I've got I've got the boomers, I've got uh my older millennial, um, I've got some Gen Z, and um, you know, you would really, I guess, see the most hesitancy coming, surprisingly, not from my boomer, but from my older millennials who are like, oh, I don't know, you know, I we like to do things our way in this way and that way.
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And of course, the young kids, they're very adaptive, you know, they're like, sure, I think that's a great idea, and you know, we should try working on it.
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And so it's pretty much a mixed bag.
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I won't say that everybody is bought in because there's still a lot of fear, there's still a lot of skepticism, but I feel like you know, it's happening whether we want it to or not.
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You can bury your head in your sand all you want, but it it's still going to happen.
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And if you don't find ways to incorporate that and to make those changes, um, somebody else is going to.
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And so, you know, especially in in the automation industry, you know, you know, I think it's very important for us to live what we do.
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And that's, you know, if we're not automating our own internal processes, are we really an automation company?
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But it's a mixed bag.
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I'm getting some pushback and some that are just like, well, I'm gonna wait and see, you know, what you come up with and how it works, and you know, we'll we'll see from there.
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But we're also deploying a new um ERP system right now, so they already hate me.
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So the ERP is a four-letter word, right?
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Yeah, right.
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So yeah, this is this was a big adjustment, and it's not quite doing everything the way we wanted or thought that it should.
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And so I'm already not the most popular person in the building.
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And when I bring them the idea of more technology, they're just kind of like, Oh, I don't know about you.
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How many people work for Flex Line?
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Uh 15.
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Beautiful.
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All right.
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Is it mostly like engineering shed in the middle of a cornfield here in southern Illinois?
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Actually, we have three facilities, but uh, you know, it's just a small handful of us.
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You know, I've seen this meme popping up a lot uh with people who work in tech.
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Uh, like the longer you're in tech, the more you just want to throw away like all of your tech.
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And when you said being in the middle of a cornfield in Illinois, I was just kind of like, yes.
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That sounds amazing.
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It is nice, it is nice.
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But I also live on a 320-acre farm, so my day is crazy before I ever get here.
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So, you know, I'm I'm looking for ways to automate a lot of those tasks too.
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And and you know, that's one of the things that I point out.
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Being from a rural area a lot, you know, you would get a lot of pushback.
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And then I'm like, yeah, but the farmer down the road, you know, I mean, he hasn't drove his own tractor for years, you know, he's used auto steer.
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So come on, guys, really, you know, I think some of the coolest innovation in terms of automation has come from farmers, yeah.
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And like people who don't have, you know, engineering degrees in the middle of rural areas who are like, I have no support, I can't call the electric company.
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Uh, nobody's coming to fix anything for me.
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Um, like those people are geniuses and they find ways to automate things that blow my mind.
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It requires a lot of ingenuity to be a farmer.
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Yeah.
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And um, you know, I think that that part of I was born and raised on a farm, um, have lived on a farm my entire life.
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So I think a lot of that ingenuity, problem-solving skills, um, willingness to try new things, I think was born out of um that upbringing, you know, because as a farmer, you you have to be able to solve your own problems.
00:21:01.100 --> 00:21:03.180
You can't always go to town and get a part, you know.
00:21:03.259 --> 00:21:04.620
Sometimes you got to make your own.
00:21:04.860 --> 00:21:12.060
And, you know, so it it has made us have a lot more ingenuity, I think.
00:21:13.340 --> 00:21:18.060
So Allie and I both come from dairy farming backgrounds, or dairy backgrounds.
00:21:18.299 --> 00:21:23.980
Although, yeah, Allie, I don't know, your grandparents didn't did they do the farming or they just made the butter in the milk?
00:21:24.299 --> 00:21:25.100
They made the butter.
00:21:25.340 --> 00:21:25.980
Yeah, okay.
00:21:26.380 --> 00:21:29.420
So I I come from um two different sides.
00:21:29.580 --> 00:21:31.100
One of them is dairy farmers.
00:21:31.660 --> 00:21:34.860
The other side, my grandpa worked in the dairy and made the butter.
00:21:35.019 --> 00:21:37.900
Um similar to Ali's grandpa.
00:21:38.620 --> 00:21:44.779
And then we have this friend Vinny Endress, who is a dairy farmer turned controls engineer, who's one of our speakers uh at OT Skatacon.
00:21:45.180 --> 00:21:46.620
He talks about ag automation.
00:21:46.779 --> 00:21:57.420
And yeah, I think it opens a like a lot of people are surprised at the ingenuity and you know, some of the things that they automate in farming and then some of the things that they don't, that like industry folks would think are obvious.
00:21:57.580 --> 00:21:57.820
Yeah.
00:21:57.980 --> 00:22:03.180
Um, they're very different on a farm than they are in a factory, I would say.
00:22:03.420 --> 00:22:03.820
Absolutely.
00:22:03.900 --> 00:22:10.620
But yeah, I mean, I'm impressed with with the amount of automation that takes place in dairy and that has taken place, you know.
00:22:10.779 --> 00:22:18.060
Um, the dairy farm of my childhood is completely gone now, you know, and and it's it's really cool.
00:22:18.140 --> 00:22:24.220
I watch a lot of videos and reels and things, and I see a lot of the tech that they're doing, and and it's amazing.
00:22:24.380 --> 00:22:32.700
And there's this stereotype that you know, farmers are just you know, hayseeds, dumb, dumb farmers, but they're some of the brightest individuals you will ever meet, you know.
00:22:32.940 --> 00:22:33.740
Oh, absolutely.
00:22:33.980 --> 00:22:36.220
And um innovative.
00:22:36.460 --> 00:22:44.220
And what they're doing as far as automating the the milking process and all of that is really phenomenal.
00:22:44.380 --> 00:22:46.700
I mean, it's there's a lot going on.
00:22:47.580 --> 00:22:49.420
Yeah, I would love to visit more.
00:22:49.580 --> 00:22:55.180
I've only been to close to my hometown in Iceland, there is a dairy farm that has opened a cafe.
00:22:55.420 --> 00:22:59.820
And so they have a upstairs portion that overlooks the dairy barn.
00:22:59.980 --> 00:23:06.299
And so as you eat and drink there, you can actually see the cows and you can see them going to get their massage whenever they want to.
00:23:06.460 --> 00:23:08.220
They can go get milked whenever they want to.
00:23:08.380 --> 00:23:10.140
They can Yeah, fully automated.
00:23:10.539 --> 00:23:13.019
Automated for them, but at their at their leisure.
00:23:13.180 --> 00:23:23.820
Like they um and I think it's a super cool thing to be able to use automation to make the whole operation like more humane and better for the cows and then for the consumer.
00:23:23.980 --> 00:23:33.340
Like that's also really great to know and then to see, and then to be able to go there and like see where your milk is coming from and um that sort of stuff.
00:23:34.299 --> 00:23:51.100
And I I think, yeah, my grandpa back when he was on a dairy farm actually made his he built his own electric, like power electric, hydroelectric dam power station, because there isn't always electricity or different things that you need, especially at the time like way back then.
00:23:51.500 --> 00:23:54.380
Um and so they just you know took care of it.
00:23:54.620 --> 00:23:55.580
Yeah, absolutely.
00:23:55.740 --> 00:23:59.660
You know, and I mean that was that was pretty much how I was raised, you know.
00:23:59.740 --> 00:24:06.860
I mean, if there was a problem, you you just solved it and you you looked around and you used what you had at hand.
00:24:07.259 --> 00:24:11.980
And um, you know, I think I bring a lot of that to Flexline.